Railway Traffic Control

Railway Traffic Control

Railway traffic control equipment is divided into station systems (relay and computer-based interlockings) and line systems (block systems, track-to-train equipment, remote control and level crossings). In a relay interlocking, relays are the main components, accompanied by transformers, resistors and rectifiers; critical buttons on the tile-type control panel are sealed or operation-counted, and an ammeter indicates the current drawn by point machines. In a computer-based interlocking, the field level consists of object controllers, concentrators and transmission loops installed in telecommunications cabinets, with an auxiliary control panel available in the event of a computer failure.

Requirements for telecommunications and IT systems at railway control posts are defined by PKP PLK instruction Ie-116: 230 V AC supply at −15/+10%, a 48 V DC battery with a grounded positive pole providing at least 8 hours of backup and a 10-year service life, equipment operating range of 43–57 V DC, redundant rack-mounted power supplies, MTBF of at least 10,000 h, 15 years of operation and service support, room temperature of +5…+35 °C (0…+45 °C at the limits), EMC immunity in accordance with PN-EN 50121-4 and PN-EN 61000-6-2, and surge protection at the distribution frame for all copper links. Signals are supplied from 230 V, stepped down to 110 V in the relay room and to 12 V in the signal head; the red aspect has a separate transformer, and lamp failure is monitored by a repeater on the control panel.

Equipment used in this area includes: signalling and interface relays with a large number of contacts, protection for 48 V DC and 230 V AC circuits, surge protection devices for power, signalling and data circuits, power supplies and uninterruptible power supplies, solid-state relays with circuit monitoring for signals, 19-inch cabinets and enclosures with enhanced EMC performance, fibre-optic boxes, terminal blocks and marking systems.

Airpax hydraulic-magnetic circuit breakers

Sensata
Hydraulic-magnetic circuit breakers - panel mount
Airpax IAG/IUG/IEG Panel-Mount Circuit Breaker (217)
Sensata
Hydraulic-magnetic circuit breakers - DIN rail
Airpax IALR/IULR/IELR DIN-Rail Circuit Breaker (0.05–100 A)
Sensata
Hydraulic-magnetic circuit breakers - DIN rail
Airpax ICL/ICLR DIN-Rail Hydraulic-Magnetic Circuit Breaker (0.5–63 A, up to 415 VAC)
Sensata
Remote-controlled circuit breakers
Airpax ICLR + ROCB Remote-Control Circuit Breaker
Sensata
Hydraulic-magnetic circuit breakers - panel mount
Airpax LEJ/LEJA Hydraulic-Magnetic Circuit Breaker (up to 30 A/240 VAC, 20 A/277 VAC)

Connectors

Phoenix Contact
CLIPLINE complete DIN-rail terminal blocks
CLIPLINE complete - DIN-Rail Terminal Blocks (PT/PTV/ST)

Contactors and relays

Hengstler
Signal relays (4/6 contacts)
H-462 - Signal Relay (4 or 6 contacts)
Hengstler
Signal relays (8/10 contacts)
H-464 - Signal Relay (8 or 10 contacts)
Hengstler
Flat relays (4-10 contacts)
H-466 - Flat Relay (4–10 contacts)
Hengstler
Low-profile PCB relays (7 contacts)
H-472 - Low-Profile PCB Relay (7 contacts)
Hengstler
Low-profile PCB relays (5 contacts)
H-473 - Low-Profile PCB Relay (5 contacts)

Enclosures and cabinets

nVent Schroff
EuropacPRO subracks
EuropacPRO Subrack - Standard Version
nVent Schroff
EMC and signaling cabinets
Varistar CP EMC & Signaling Cabinet
nVent Schroff
Outdoor wayside cabinets
Wayside Outdoor Modular Cabinet
nVent Schroff
Wayside enclosures
Wayside Wall-Mounted and Pole-Mounted Enclosures

Equipment protection circuit breakers

Phoenix Contact
Equipment circuit breakers
CBM E4 and E8 - Multi-Channel Circuit Breakers
Phoenix Contact
Equipment circuit breakers
PTCB E1 - Electronic Circuit Breakers

Fibre optic boxes

Phoenix Contact
Fiber-optic distribution boxes
19" Rack-Mount Fiber Optic Boxes
Phoenix Contact
Fiber-optic distribution boxes
DIN-Rail Fiber Optic Boxes

Marking and labelling

Phoenix Contact
Marker printers
Marker Printing Systems
Phoenix Contact
Markers for terminal blocks, wires and devices
UniCard Markers (UC / UCT)
Phoenix Contact
Wire and cable markers
WMS-2 HF - Heat-Shrink Sleeves

Networking and cybersecurity

Phoenix Contact
OT cybersecurity
FL MGUARD

Power supplies and converters

Phoenix Contact
Buffer and redundancy modules
QUINT - Capacitor Modules
Phoenix Contact
DC UPS power supplies
QUINT - Uninterruptible Power Supplies (UPS)
Phoenix Contact
AC/DC switching power supplies
QUINT POWER AC/DC
Phoenix Contact
DC/DC converters
QUINT POWER DC/DC

Relays

Phoenix Contact
PLC-INTERFACE relay modules
PLC-INTERFACE - Electromechanical Relays
Phoenix Contact
PLC-INTERFACE relay modules
PLC-INTERFACE - Solid-State Relays

Solid-state relays

Sensata
AC solid-state relays - DIN rail
Crydom MCX (DRA4) 4-Channel DIN-Rail AC Solid-State Relay
Sensata
AC solid-state relays - panel mount
Crydom Series 1 Panel-Mount AC Solid-State Relay (10–125 A, 24–530 VAC)
Sensata
AC solid-state relays - panel mount
Crydom SMR-6 Monitored AC Solid-State Relay (25–90 A)

Surge protection

Phoenix Contact
Surge protection devices (SPD)
CLIXTRAB - Signal Circuit Protection
Phoenix Contact
Surge protection devices (SPD)
Data Line and Antenna Line Protection
Phoenix Contact
Surge protection devices (SPD)
FLT-SEC - Power Supply Protection for Railway Facilities

Tools

Phoenix Contact
Hand tools and automatic tooling
Assembly Tools and Automatic Machines

Selection criteria - Railway Traffic Control

Selection criteria for this area:

  • 48 V DC supply topology with positive pole earthed - this determines the polarity of protective devices, SPDs and isolators; equipment without a declaration for this topology is not suitable.
  • Reliability and life cycle - system MTBF ≥10,000 h, spare-parts availability for 15 years; relays are selected by mechanical and electrical endurance at low signal currents; contact rated current is not decisive for selection.
  • Functional safety - relays in interlocking circuits with forcibly guided contacts and status monitoring; for electronic equipment, SIL level according to PN-EN 50129; railway traffic-control devices require an approval certificate issued by the President of UTK.
  • EMC - immunity according to PN-EN 50121-4 (ESD, burst, surge, RF field and conducted disturbances) and PN-EN 61000-4-29 for interruptions on DC power supplies.
  • Surge protection - every copper-cable or overhead-line interface protected at the MDF/DDF distribution frame; signal SPDs selected for the voltage and bandwidth of track circuits and signal circuits.
  • Signal power supply - 230 → 110 → 12 V, lamp-failure monitoring, separate transformer for the red aspect; solid-state relays with circuit monitoring detect an open load.
  • Redundancy - dual rack power supplies, dual processors and duplicated switching fabric; each half supplied through separate protection.
  • Installation - 19"/21" cabinet up to 42 U with 8 U spare capacity, door sensor, filtered fan panel; IP42/IP44 enclosures.

Technical questions

Why is the positive pole of a 48 V battery in a signal box earthed?

This is required by instruction Ie-116 for railway traffic-control telecommunications systems. Earthing the positive pole means that the working conductor is negative with respect to earth - protective devices, SPDs and isolators must be selected for this polarity - equipment designed for a system with the negative pole earthed operates here under reversed conditions.

How is a failed signal lamp monitored?

The main 24 W lamp and the 12 W standby lamp are supplied with 12 V AC from a transformer in the signal head; failure of the main lamp dims the repeater on the control panel, while failure of the standby lamp extinguishes it. In automatic block signalling, failure of the red aspect causes the preceding signal to display “Stop”. LED light sources are covered by instruction Ie-123.

How does an SRK relay differ from an industrial relay?

It operates in interlocking circuits where contact state determines whether a permissive signal may be displayed; it requires forcibly guided contacts (a normally open and a normally closed contact cannot be closed at the same time), a large number of contacts, endurance measured in millions of cycles at low currents, and resistance to vibration and traction-system interference. A standard industrial relay does not declare these characteristics.

What environmental conditions apply in SRK equipment rooms?

According to Ie-116: enclosed rooms, +5…+35 °C and 30–75% relative humidity in continuous operation; a marginal mode of 0…+45 °C and 20–80% is permitted for a maximum of 24 continuous hours and 240 hours per year. Trackside equipment has different requirements - Ie-116 does not cover outdoor devices.