Doors and passenger safety

Doors and passenger safety

A vehicle is not permitted to move until every door is closed and locked: the door controller collects signals from lock limit switches, photocells, obstacle sensors and drive-motor current sensing, and its decision closes or opens the “green loop” - the signal confirming that all doors are locked. The system must prevent operation with doors open above 3 km/h, close the doors automatically after the vehicle starts moving, and disengage the emergency handles above 10 km/h.

The passenger interface is strictly defined by regulations. The door-opening button illuminates green when opening is permitted; if pressed while the doors are locked, it stores the request and illuminates red. It is installed at a height of 800–1200 mm (TSI PRM: 800–1100 mm). The acoustic opening signal lasts 5 s, while the closing signal starts at least 2 s before closing. The green door button is the only permitted green light on the exterior of the vehicle. Requirements are derived from EN 14752, TSI PRM Regulation (1300/2014), TSI LOC&PAS Regulation (1302/2014), and EN 16584-1 for contrast.

Equipment used in this area includes: illuminated pushbuttons and assistance-call buttons, visual indicators and sound modules, signalling and interface relays for the door loop, protection for drive and controller circuits, door-leaf and step position sensors, and signal connectors for the door leaf and retractable step.

Selection criteria - Doors and passenger safety

Selection criteria for this area:

  • Interface requirements - colour and illumination logic (green active / red memorized), mounting height, contrast according to EN 16584-1 and actuation force; an “industrial” pushbutton does not meet these requirements without supporting documentation.
  • Electrical and mechanical endurance - a door pushbutton is operated hundreds of times per day during station stops; cycle count must be assessed at the actual electrical load, together with vandal resistance and resistance to cleaning.
  • Fail-safe principle - the door interlock signal (“green loop”) and limit switches operate using logic in which absence of the signal means the door is not closed; relays in this circuit should have forcibly guided contacts.
  • Drive protection - the DC motor for the door and step draws starting and stall current; the drive-circuit breaker must distinguish obstruction from a short circuit, and its trip characteristic must not depend strongly on temperature inside the drive enclosure.
  • Door-drive and step environment - condensation, ice and platform salt; steps require heating and drainage, while platform-edge sensors operate outdoors.
  • Fire behaviour and vibration - EN 45545-2 for all materials in the entrance area; EN 61373 for equipment in the door leaf and drive enclosure.
  • Signals and data buses - the door controller communicates with the vehicle through UIC / TB / LAT lines; connectors and interface relays are selected for the relevant signal levels and isolation requirements.

Technical questions

How do train doors detect a trapped passenger?

Using several independent methods: photocells in the doorway, active edge seals, obstacle sensors in the lintel, and motor-current monitoring - if the current rises above a threshold while the door leaf does not move, the controller treats it as an obstruction and reverses the door. Regulations define permissible squeezing forces.

Why does an incompletely retracted step prevent the vehicle from moving?

The door controller treats the step as part of the door system: a step that has not retracted because of ice or contamination means the door is not fully closed, so the interlock signal is not generated and the vehicle cannot move. This is why steps are equipped with heating and water drainage.

What acoustic signals accompany door operation?

The opening signal lasts 5 s, the closing signal begins at least 2 s before the door leaf starts moving, and the red visual signal starts 2 s before closing and remains active for at least 2 s after closing. An additional external door-location sound helps visually impaired passengers find the entrance.

Do pushbuttons inside a vehicle require different declarations than platform pushbuttons?

Yes. An onboard pushbutton is subject to EN 50155 and EN 61373 (vibration) as well as EN 45545-2 (fire behaviour), while its operating logic and mounting height follow TSI PRM and EN 14752. A platform pushbutton is part of infrastructure equipment and primarily requires vandal and weather resistance.